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Once the rotor reaches the equilibrium position, place the balancing weight at the top point, approximately in the middle part of the rotor's length. The weight of the load should be adjusted so that the rotor remains stationary in any position. This preliminary balancing will help reduce vibration levels during the initial start-ups of highly unbalanced rotors.</p> <p>Description:</p> <p><strong>Balanset-1A</strong> is a two-channel device for balancing and vibration analysis. It's suitable for balancing rotors such as crushers, fans, mulchers, choppers on combine harvesters, shafts, centrifuges, turbines, and more.</p> <p>Features:</p> <ul> <li>Vibrometer mode: <ul> <li>Tachometer: Accurately measures rotational speed (RPM).</li> <li>Phase: Determines the phase angle of vibration signals for precise analysis.</li> <li>1x vibration: Measures and analyzes the fundamental frequency component.</li> <li>FFT spectrum: Provides a detailed view of the frequency spectrum of vibration signals.</li> <li>Overall vibration: Measures and monitors the overall vibration levels.</li> <li>Measurement log: Stores measurement data for analysis.</li> </ul> </li> <li>Balancing mode: <ul> <li>Single plane balancing: Balances rotors in a single plane to reduce vibration.</li> <li>Two plane balancing: Balances rotors in two planes for dynamic balancing.</li> <li>Polar graph: Visualizes the unbalance in a polar graph representation for accurate weight placement.</li> <li>Restore last session: Allows you to resume a previous balancing session for convenience.</li> <li>Tolerance calculator (ISO 1940): Calculates the acceptable balancing tolerance according to the ISO 1940 standard.</li> <li>Grinding wheel balancing: Circular groove – used for grinding wheel balancing. In this case, 3 counterweights are used to eliminate unbalance.</li> </ul> </li> <li>Charts: <ul> <li>Overall charts: Provides visual representation of overall vibration.</li> <li>1x charts: Displays the vibration patterns of the fundamental frequency component.</li> <li>Harmonic charts: Shows the presence and impact of harmonic frequencies.</li> <li>Spectrum charts: Presents a graphical representation of the frequency spectrum for in-depth analysis.</li> </ul> </li> <li>Additional capabilities: <ul> <li>Archive: Store and access previous balancing sessions.</li> <li>Reports: Generate detailed reports of balancing results.</li> <li>Re-balancing: Easily repeat the balancing process using saved data.</li> <li>Serial production balancing: Suitable for balancing rotors in serial production.</li> </ul> </li> </ul> <p><strong>Balanset-1A</strong> also offers the flexibility to select either the Imperial or Metric system, ensuring compatibility and convenience globally.</p> <p>The process of balancing a rotor using the Balanset-1A device from Vibromera includes several key stages, from equipment preparation to the installation of correction weights.</p> <p>Equipment preparation:</p> <p>Set the vibration sensors perpendicular to the rotor's axis of rotation. Attach the laser tachometer to a magnetic stand, directing it towards the reflective tape attached to the pulley. Connect the sensors to the device and connect the device itself to a laptop via USB. Start the Balanset software, selecting the two-plane balancing mode.</p> <p>Initial vibration measurement:</p> <p>Prior to balancing, suspend a test load and record its weight and installation radius. Start the rotor and measure the initial vibration level to determine the amplitude and phase of the initial imbalance.</p> <p><img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697405_121.jpg" alt="Initial Vibration Measurement"></p> <p>Balancing in the first plane:</p> <p>Place the test load in the first balancing plane corresponding to the position of the first sensor. Start the rotor to measure vibration levels. It is essential that the amplitude or phase changes by at least 20% – indicating partial correction of the imbalance.</p> <p><img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697404_121.jpg" alt="Balancing in the First Plane"></p> <p>Balancing in the second plane:</p> <p>Transfer the test load to the second plane (where the second sensor is located), restart the rotor, and take measurements. This data will assist the program in calculating the precise position and weight of the correction weights.</p> <p><img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697403_121.jpg" alt="Balancing in the Second Plane"></p> <p>Imbalance correction:</p> <p>Based on the data obtained, the Balanset program will suggest correction weights and their installation angles for both planes. Remove the test load, prepare the correction weights according to the program's recommendations, and install them at the required angle in the rotor's rotation direction from the initial position of the test load.</p> <p><img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448541.png" alt="Imbalance Correction"></p> <p><img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697402_121.jpg" alt="Installation of Correction Weights"></p> <p>Verification and completion of balancing:</p> <p>Start the rotor for a final balancing check. If the vibration has reduced to an acceptable level, the process is complete. If additional correction is required, the program will indicate where and how much more weight to install.</p> <p><strong>Balanset-1A</strong> offers rotor balancing in one and two correction planes. The number of balancing planes is determined by the structural characteristics of the rotor of the machine being balanced.</p> <p>Balancing in one plane ("static") is typically done for narrow disc-shaped rotors without significant axial runout. Typical examples of rotors in this class include narrow grinding wheels, belt pulleys, disc flywheels, gears, clamping chucks of lathes, narrow fans, and similar equipment.</p> <p>Balancing in two planes ("dynamic") is performed for long (shaft-like) rotors with two supports. Typical examples of rotors in this class include electric motor and generator rotors, compressor and pump impellers, turbine and fan blades, wide grinding wheels, spindles, and shafts of milling machines with hammers.</p> [b]Contact Information:[/b] For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu. 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